Small Scale Rotary Kiln Making Quick Active Lime Processing Plant

Introduction of Small Scale Rotary Kiln Making Quick Active Lime Processing Plant

A rotary kiln is a kind of industrial equipment used for material heating and processing, which is widely used in cement, metallurgy, chemical industry, etc. Small Scale Rotary Kiln Making Quick Active Lime Processing Plant refers to various parts and components which are necessary for maintaining and repairing the normal operation of the rotary kiln, such as cylinder, baffle wheel, pallet, sealing device and so on.

Features and advantages of Small Scale Rotary Kiln Making Quick Active Lime Processing Plant

High-temperature resistance: Due to the extremely high temperature of the working environment of the rotary kiln, the spare parts are usually made of refractory materials or special alloys to ensure that they can work stably under high temperatures.

High abrasion resistance: Long time material friction and chemical erosion require spare parts to have excellent abrasion resistance to prolong service life.

High structural strength: in order to withstand heavy loads and the pressure of continuous operation, the design of spare parts will place special emphasis on structural strength and reliability.

Easy to install and maintain: Considering the need for frequent replacement, many spare parts are designed to be simpler and easier for quick installation and maintenance.

Strong adaptability: different industries have different needs for rotary kilns, so spare parts need to have good versatility and adaptability to meet diverse application conditions.

(Small Scale Rotary Kiln Making Quick Active Lime Processing Plant)

Specifications of Small Scale Rotary Kiln Making Quick Active Lime Processing Plant

The small-scale rotating kiln for quick energetic lime processing handles reliable production in portable configurations. It refines raw limestone right into active lime with high reactivity. The system fits low to medium outcome requirements. It works well for sectors requiring quicklime in chemical, metallurgical, or ecological applications. The kiln’s layout ensures steady warmth circulation. This keeps product top quality regular.

Processing capacity ranges from 5 to 50 bunches daily. Running temperatures get to 1050-1250 ° C. This range activates sedimentary rock decay successfully. The rotary kiln’s size covers 15-40 meters. Size stays between 1.5-2.5 meters. These measurements equilibrium room usage and output. The kiln rotates at 0.5-2.5 rpm. Flexible turning regulates product retention time. This maximizes calcination.

Warmth sources consist of gas, coal, or biomass. Fuel option depends upon expense and local schedule. Insulation layers decrease warmth loss. This improves energy effectiveness. The kiln makes use of refractory products inside. These withstand heats. External steel coverings offer longevity. Preheating zones warm raw sedimentary rock prior to access. Exhaust gases recycle right into preheaters. This reduces gas use.

Dust removal systems keep exhausts reduced. Cyclones and bag filters catch particulates. This fulfills ecological criteria. Cooling down systems lower lime temperature level post-processing. Air or water air conditioning alternatives exist. Quick cooling protects lime reactivity. Automated controls check temperature level, rotation rate, and feed price. Sensors change criteria in real time. This minimizes hand-operated intervention.

Upkeep demands are low. Gain access to factors streamline evaluations. Wear-resistant liners extend service life. The system fits modular configurations. Parts assemble quickly on-site. Custom configurations adjust to specific basic materials or result targets. Optional add-ons consist of advanced discharge scrubbers or power recovery systems.

Safety functions include pressure safety valve and emergency stops. Alarm systems trigger for temperature variances. Fire suppression systems include protection. Electrical elements follow commercial security requirements. Installment needs fundamental structure work. Training covers operation and troubleshooting. Technical assistance is readily available for arrangement and optimization.

(Small Scale Rotary Kiln Making Quick Active Lime Processing Plant)

Applications of Small Scale Rotary Kiln Making Quick Active Lime Processing Plant

Small rotating kilns for fast energetic lime processing plants serve many markets. These systems warm sedimentary rock to heats. This process turns sedimentary rock into active lime. Energetic lime works in building and construction, steel manufacturing, environmental projects, and a lot more. The small style of small rotating kilns fits operations with restricted room or reduced manufacturing needs.

Building sectors rely on energetic lime. It binds products in cement and mortar. Little rotating kilns produce lime for regional building projects. This minimizes transport costs. Building contractors obtain fresh lime on demand. Quality remains regular.

Steel makers utilize energetic lime to get rid of contaminations during smelting. Tiny kilns supply lime to mini mills or local manufacturing facilities. The lime responds with sulfur and phosphorus. This cleans up the steel. It boosts end product stamina.

Water treatment plants need lime to readjust pH degrees. Small kilns provide lime for metropolitan or commercial water supply. Lime neutralizes acidic wastewater. It likewise softens difficult water. This makes water safe for reuse or launch.

Farmers use lime to soil. It stabilizes acidity and adds calcium. Small kilns sustain farming areas. Farmers get budget-friendly lime nearby. Plant yields improve. Dirt wellness remains steady over time.

Chemical markets make use of energetic lime to make substances like calcium carbide or soda ash. Tiny rotary kilns offer versatile manufacturing. Firms adjust outcome based on demand. This cuts waste. Power use stays effective.

Ecological jobs include flue gas treatment. Lime from little kilns catches dangerous discharges from manufacturing facilities or nuclear power plant. It responds with sulfur dioxide. This reduces air contamination. Solution work in country or metropolitan areas.

These kilns operate at lower prices. They make use of less gas. Maintenance is easy. Arrangement fasts. Companies conserve money. Production ranges up or down quickly. Little rotating kilns satisfy details demands without large investments.

The layout concentrates on toughness. Materials stand up to high heat. Heat circulation stays also. This guarantees complete sedimentary rock conversion. Operators control temperature level specifically. Waste is minimal. Security features secure employees.

Company Introduction

Established in 2001, plant Machinery Equipment Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of Small Scale Rotary Kiln Making Quick Active Lime Processing Plant

Small-scale rotary kilns handle active lime production efficiently. Here are answers to common questions. What is the production capacity of a small rotary kiln? These kilns typically produce 20 to 200 tons daily. Capacity depends on raw material quality, kiln size, and operating temperature. Smaller models suit limited spaces or lower budgets. Larger units meet higher demand. How does a small rotary kiln compare to traditional lime-making methods? It heats materials faster. Uniform heat distribution improves product consistency. Fuel consumption drops. Processing time shortens. Traditional methods often waste energy and produce uneven results. Compact designs save space. What maintenance does the kiln need? Inspect seals and linings weekly. Clean residue from the inner chamber monthly. Lubricate bearings every two weeks. Replace worn-out parts immediately. Annual shutdowns allow thorough checks. Proper upkeep extends equipment life. Does the kiln use energy efficiently? Advanced insulation reduces heat loss. Heat recovery systems reuse exhaust gases. Modern burners optimize fuel use. Electricity consumption stays low. Energy costs drop by 30% compared to older models. Can the kiln adjust to different raw materials? Yes. Adjust rotation speed and temperature for varying limestone sizes or compositions. Some models include preheaters for moisture-rich materials. Custom configurations handle specific mineral types. Operators control settings through a user-friendly interface.

(Small Scale Rotary Kiln Making Quick Active Lime Processing Plant)