Rotary Kiln Spare Parts Steel 35 kiln tyre Large Casting Steel Kiln Riding Ring

Introduction of Rotary Kiln Spare Parts Steel 35 kiln tyre Large Casting Steel Kiln Riding Ring

A rotary kiln is a kind of industrial equipment used for material heating and processing, which is widely used in cement, metallurgy, chemical industry, etc. Rotary Kiln Spare Parts Steel 35 kiln tyre Large Casting Steel Kiln Riding Ring refers to various parts and components which are necessary for maintaining and repairing the normal operation of the rotary kiln, such as cylinder, baffle wheel, pallet, sealing device and so on.

Features and advantages of Rotary Kiln Spare Parts Steel 35 kiln tyre Large Casting Steel Kiln Riding Ring

High-temperature resistance: Due to the extremely high temperature of the working environment of the rotary kiln, the spare parts are usually made of refractory materials or special alloys to ensure that they can work stably under high temperatures.

High abrasion resistance: Long time material friction and chemical erosion require spare parts to have excellent abrasion resistance to prolong service life.

High structural strength: in order to withstand heavy loads and the pressure of continuous operation, the design of spare parts will place special emphasis on structural strength and reliability.

Easy to install and maintain: Considering the need for frequent replacement, many spare parts are designed to be simpler and easier for quick installation and maintenance.

Strong adaptability: different industries have different needs for rotary kilns, so spare parts need to have good versatility and adaptability to meet diverse application conditions.

(Rotary Kiln Spare Parts Steel 35 kiln tyre Large Casting Steel Kiln Riding Ring)

Specifications of Rotary Kiln Spare Parts Steel 35 kiln tyre Large Casting Steel Kiln Riding Ring

The Rotating Kiln Spare Components Steel 35 Kiln Tire, also known as a Huge Casting Steel Kiln Riding Ring, is a crucial element made to sustain and support the rotary kiln during high-temperature procedures. Crafted from high-grade Steel 35, this kiln tire makes sure durability, put on resistance, and optimal efficiency under severe mechanical and thermal stresses. It is engineered to endure hefty lots, rotational forces, and extended direct exposure to temperature levels as much as 400 ° C, making it excellent for concrete, lime, metallurgy, and chemical handling industries.

** Material Make-up **: The kiln tire is manufactured making use of Steel 35, a medium-carbon steel alloy understood for its superb tensile stamina (500-700 MPa) and impact resistance. Its chemical make-up consists of carbon (0.32-0.40%), manganese (0.50-0.80%), silicon (0.15-0.35%), and micronutrient for improved hardness and architectural stability. This material ensures marginal deformation under tons and prolonged service life.

** Style & Production **: The riding ring is precision-cast to fulfill strict dimensional tolerances (ISO 286-2 requirements) and machined to achieve a smooth surface coating (Ra ≤ 3.2 µm). Its robust design features an uniform cross-section to distribute anxiety uniformly, decreasing the threat of splits or fractures. Advanced warm treatment processes, such as normalizing and tempering, enhance its mechanical properties and resistance to thermal fatigue.

** Key Specifications **:.
– ** Inner Diameter (ID) **: Customizable from 2m to 6m to fit numerous kiln dimensions.
– ** Width **: 400mm to 800mm, customized to operational needs.
– ** Weight **: 5 to 20 tons, relying on measurements.
– ** Hardness **: 160-200 HB for well balanced toughness and put on resistance.
– ** Tons Capability **: Sustains kiln weights going beyond 1,000 tons.

** Applications **: Appropriate for rotating kilns in concrete clinker production, lime calcination, iron ore decrease, and waste incineration. The riding ring makes certain smooth rotation, minimizes eccentric wear, and maintains kiln positioning, decreasing downtime and maintenance costs.

** Quality Assurance **: Each kiln tire undergoes non-destructive screening (ultrasonic, X-ray) to discover inner imperfections, complied with by dimensional examinations to ensure compatibility with kiln shells. Conformity with ASTM A536 and racket 1710 requirements makes sure dependability in rough commercial atmospheres.

This Steel 35 Kiln Tire is an affordable, lasting option for preserving rotary kiln effectiveness, providing phenomenal resistance to contortion, abrasion, and thermal shocks. Custom-made specs are offered to meet unique functional needs.

(Rotary Kiln Spare Parts Steel 35 kiln tyre Large Casting Steel Kiln Riding Ring)

Applications of Rotary Kiln Spare Parts Steel 35 kiln tyre Large Casting Steel Kiln Riding Ring

Rotary kiln spare components, such as the Steel 35 kiln tyre (additionally known as a riding ring), play a vital duty in ensuring the reliable and reliable procedure of rotary kilns throughout hefty markets. These big spreading steel parts are crafted to stand up to severe temperatures, mechanical tension, and rotational pressures, making them indispensable in applications like cement production, lime calcination, metallurgy, and waste processing. The Steel 35 kiln tyre is particularly designed to support the kiln’s round shell, distribute its weight evenly, and preserve alignment throughout turning, which is essential for protecting against operational disruptions.

In concrete manufacturing, the kiln riding ring makes sure stable turning of the kiln as resources are warmed to over 1400 ° C to form clinker. Its high tensile toughness and resistance to thermal deformation minimize wear, prolonging the kiln’s service life. Likewise, in lime manufacturing, the Steel 35 tire sustains cyclic thermal lots throughout limestone calcination, keeping architectural stability also under prolonged exposure to heats. Metallurgical applications, such as iron ore reduction or alumina handling, depend on these elements to take care of unpleasant products and destructive ambiences without jeopardizing performance.

The durable layout of Steel 35 large castings also benefits waste incineration and chemical processing kilns, where unequal tons and aggressive environments are common. Their accuracy machining makes sure smooth contact with assistance rollers, reducing rubbing and energy intake. Additionally, the material’s longevity lowers upkeep regularity, cuts downtime, and boosts cost-efficiency. Personalized in dimension and specs, Steel 35 kiln tyres are customized to fit varied kiln designs, making certain compatibility and optimal performance.

By incorporating high-grade steel alloys with innovative spreading strategies, these riding rings supply unrivaled resistance to cracking, oxidation, and mechanical tiredness. Their integrity in rough problems makes them a foundation of rotary kiln systems, driving productivity and sustainability in industrial operations worldwide.

Company Introduction

Established in 2001, plant Machinery Equipment Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of Rotary Kiln Spare Parts Steel 35 kiln tyre Large Casting Steel Kiln Riding Ring

What is a Rotary Kiln Tyre (Riding Ring) and what is its function? A Rotary Kiln Tyre, also called a Riding Ring, is a critical component of rotary kilns used in industries like cement, lime, and metallurgy. It is a large steel ring mounted on the kiln shell to support the kiln’s weight, distribute load evenly, and enable smooth rotation. The tyre ensures structural stability, minimizes wear on the kiln shell, and maintains alignment during high-temperature operations.

Why is Steel 35 the preferred material for Kiln Tyres? Steel 35 is a medium-carbon steel grade known for high tensile strength, durability, and resistance to wear, deformation, and thermal stress. These properties make it ideal for kiln tyres, which endure extreme heat, heavy loads, and constant rotation. Steel 35’s balanced composition also allows for effective machining and welding, ensuring long service life in harsh industrial environments.

How are large Steel 35 Kiln Tyres manufactured? Production involves precision casting to create a defect-free, homogeneous structure. The process includes melting Steel 35 in controlled furnaces, pouring into molds, and slow cooling to prevent internal stresses. Post-casting, the tyre undergoes heat treatment (normalizing or quenching) to enhance mechanical properties. Finally, CNC machining ensures precise dimensions, surface finish, and compatibility with the kiln’s geometry.

What are key installation and maintenance tips for Kiln Tyres? Proper alignment during installation is critical to avoid uneven wear. Use calibrated tools to position the tyre accurately on the kiln shell. Regularly inspect for cracks, deformation, or surface wear. Lubricate the contact surfaces between the tyre and supporting rollers to reduce friction. Monitor kiln rotation for abnormalities and address thermal expansions promptly to prevent mechanical stress.

How to ensure the quality and longevity of a Steel 35 Kiln Tyre? Source tyres from manufacturers adhering to international standards (ISO, ASTM) and performing quality tests like ultrasonic testing, hardness checks, and chemical analysis. Verify certifications and material test reports. Partner with suppliers offering customized solutions based on kiln specifications. Regular maintenance, timely replacements, and operating within design limits (temperature, load) further extend the tyre’s lifespan.

(Rotary Kiln Spare Parts Steel 35 kiln tyre Large Casting Steel Kiln Riding Ring)