Rotary Kiln 5 M3 Zinc Oxide Waelz Small Rotary Kiln To Make Cement

Introduction of Rotary Kiln 5 M3 Zinc Oxide Waelz Small Rotary Kiln To Make Cement

A rotary kiln is a kind of industrial equipment used for material heating and processing, which is widely used in cement, metallurgy, chemical industry, etc. Rotary Kiln 5 M3 Zinc Oxide Waelz Small Rotary Kiln To Make Cement refers to various parts and components which are necessary for maintaining and repairing the normal operation of the rotary kiln, such as cylinder, baffle wheel, pallet, sealing device and so on.

Features and advantages of Rotary Kiln 5 M3 Zinc Oxide Waelz Small Rotary Kiln To Make Cement

High-temperature resistance: Due to the extremely high temperature of the working environment of the rotary kiln, the spare parts are usually made of refractory materials or special alloys to ensure that they can work stably under high temperatures.

High abrasion resistance: Long time material friction and chemical erosion require spare parts to have excellent abrasion resistance to prolong service life.

High structural strength: in order to withstand heavy loads and the pressure of continuous operation, the design of spare parts will place special emphasis on structural strength and reliability.

Easy to install and maintain: Considering the need for frequent replacement, many spare parts are designed to be simpler and easier for quick installation and maintenance.

Strong adaptability: different industries have different needs for rotary kilns, so spare parts need to have good versatility and adaptability to meet diverse application conditions.

(Rotary Kiln 5 M3 Zinc Oxide Waelz Small Rotary Kiln To Make Cement)

Specifications of Rotary Kiln 5 M3 Zinc Oxide Waelz Small Rotary Kiln To Make Cement

The 5 m ³ Zinc Oxide Waelz Small Rotary Kiln is created for concrete manufacturing. It takes care of zinc oxide products efficiently. The kiln has an overall quantity of 5 cubic meters. This size matches tiny to tool procedures. The inner diameter actions 1.5 meters. The size is 15 meters. These measurements make sure steady material motion. The kiln turns at 0.5 to 1.5 revolutions per min. Rate readjusts based on procedure requirements. The rotation advertises also home heating. It stops material clumping. The kiln operates at temperatures up to 1200 ° C. High warmth triggers chemical reactions. This transforms raw materials into cement clinker. The shell uses high-grade steel. It withstands deforming under heat. Refractory blocks line the inside. These blocks withstand severe temperatures. They minimize heat loss. The kiln turns at a 3-degree angle. This slope aids product flow ahead. Gas alternatives include gas, coal, or oil. Burners position at the lower end. Warm distributes uniformly. A drive system powers rotation. It includes an electric motor and gearbox. The electric motor has variable speed control. This allows exact adjustments. Assistance rollers keep the kiln stable. They lower vibration during procedure. A sealing system protects against warmth retreat. It additionally blocks exterior air access. This keeps interior temperature. The kiln refines zinc oxide deposits. It recovers steels like zinc. It also handles commercial by-products. Result gets to 2 to 3 heaps each day. Capability depends on material kind. The kiln suits cement plants. It helps waste recycling facilities. Setup needs a solid foundation. It needs routine maintenance. Examinations examine refractory wear. Lubrication maintains components relocating smoothly. Operators display temperature very closely. Adjustments prevent getting too hot. Security features consist of pressure relief valves. Emergency situation quit buttons include security. The design focuses on energy effectiveness. Insulation cuts fuel prices. Warm recuperation systems recycle excess energy. This minimizes operating budget. The kiln fulfills sector criteria. It complies with environmental policies. Discharges stay within risk-free restrictions. Dust collectors trap particulates. Filters tidy exhaust gases. Sound degrees continue to be reduced. Soundproofing materials wet resonances. The portable size conserves space. It suits existing production lines. Customization alternatives are readily available. Alterations adapt to details requirements. Technical assistance helps with arrangement. Educating makes certain proper procedure. Spare parts are simple to resource. Downtime remains minimal. The kiln balances efficiency and cost. It supplies integrity for long-lasting use. Sturdiness guarantees an extensive lifespan.

(Rotary Kiln 5 M3 Zinc Oxide Waelz Small Rotary Kiln To Make Cement)

Applications of Rotary Kiln 5 M3 Zinc Oxide Waelz Small Rotary Kiln To Make Cement

The 5 m ³ Zinc Oxide Waelz Small Rotating Kiln offers several duties in industrial processes. It is widely used in cement production. Resources like limestone and clay are fed into the kiln. Heats inside the kiln trigger chemical reactions. These reactions transform basic materials into cement clinker. The kiln’s revolving design ensures products mix uniformly. Heat distribution stays regular. This boosts product top quality.

The same kiln processes zinc oxide with the Waelz method. Hazardous waste containing zinc is treated right here. The kiln heats up these products with carbon-based additives. Zinc vaporizes as oxide. It is later gathered and condensed. This technique recoups important metals from waste. It minimizes environmental injury.

The little size of the 5 m ³ kiln suits limited areas. It works well for small operations. Installation is easy. Upkeep prices remain low. The kiln’s structure is resilient. Refractory linings withstand extreme warmth. Deterioration are minimized. Long-term usage is dependable.

Power efficiency is a crucial function. The kiln utilizes enhanced heater. Fuel usage drops. Operational costs diminish. Exhausts are managed. This aligns with environmentally friendly criteria.

The kiln manages different materials. Concrete components and metal-rich waste are refined similarly well. Flexibility makes it a sensible option. Industries like building, metallurgy, and waste administration benefit.

Assimilation with various other tools is smooth. Preheaters or dirt enthusiasts connect conveniently. Workflow performance enhances. Manufacturing output expands.

Durable building makes sure security. High-temperature conditions do not impact efficiency. Downtime is unusual. Performance remains constant.

The rotary kiln meets diverse commercial demands. It merges cement manufacturing with metal recuperation. Portable layout and flexibility make it excellent for modern centers.

Company Introduction

Established in 2001, plant Machinery Equipment Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of Rotary Kiln 5 M3 Zinc Oxide Waelz Small Rotary Kiln To Make Cement

What is the main purpose of the 5 m³ Zinc Oxide Waelz rotary kiln? The kiln processes zinc-containing materials like steel plant dust or EAF dust. It recovers zinc oxide through high-temperature heating. This rotary kiln is compact. It fits small-scale production lines. It works well for making cement. The design ensures efficient material mixing and heat transfer. This boosts zinc recovery rates.

How does this rotary kiln differ from traditional models? It uses the Waelz process. This method focuses on zinc oxide extraction. Traditional rotary kilns often target cement clinker production. The 5 m³ size makes it suitable for limited spaces. It needs less energy. Operating costs are lower. The structure includes a reinforced shell. This handles corrosive materials better. Maintenance is simpler.

What materials can the kiln process? It handles industrial by-products like steel mill dust or waste from metal smelting. These materials contain zinc, iron, or lead. The kiln heats them to over 1200°C. Volatile zinc oxide vaporizes. It is collected later. Solid residues form clinker. These are used in cement production. The system supports recycling. It reduces industrial waste.

How often does the kiln need maintenance? Regular checks are done weekly. Key parts like rollers, bearings, and seals are inspected. Refractory lining lasts 12-18 months. It depends on operating temperature and material abrasiveness. Lubrication is done every 48 hours. This prevents wear. Emergency shutdowns are rare. Proper upkeep ensures long service life.

What safety features are included? The kiln has temperature and pressure sensors. These trigger alarms if values exceed limits. A gas scrubbing system treats exhaust gases. It removes harmful particles. The drive system includes overload protection. This stops the kiln if mechanical stress is too high. Operators must wear protective gear. Training is provided before use. Safety protocols are followed strictly.

(Rotary Kiln 5 M3 Zinc Oxide Waelz Small Rotary Kiln To Make Cement)