Lab Testing Kiln Small Rotary Kiln for Samples Calcination and Sintering

Introduction of Lab Testing Kiln Small Rotary Kiln for Samples Calcination and Sintering

A rotary kiln is a kind of industrial equipment used for material heating and processing, which is widely used in cement, metallurgy, chemical industry, etc. Lab Testing Kiln Small Rotary Kiln for Samples Calcination and Sintering refers to various parts and components which are necessary for maintaining and repairing the normal operation of the rotary kiln, such as cylinder, baffle wheel, pallet, sealing device and so on.

Features and advantages of Lab Testing Kiln Small Rotary Kiln for Samples Calcination and Sintering

High-temperature resistance: Due to the extremely high temperature of the working environment of the rotary kiln, the spare parts are usually made of refractory materials or special alloys to ensure that they can work stably under high temperatures.

High abrasion resistance: Long time material friction and chemical erosion require spare parts to have excellent abrasion resistance to prolong service life.

High structural strength: in order to withstand heavy loads and the pressure of continuous operation, the design of spare parts will place special emphasis on structural strength and reliability.

Easy to install and maintain: Considering the need for frequent replacement, many spare parts are designed to be simpler and easier for quick installation and maintenance.

Strong adaptability: different industries have different needs for rotary kilns, so spare parts need to have good versatility and adaptability to meet diverse application conditions.

(Lab Testing Kiln Small Rotary Kiln for Samples Calcination and Sintering)

Specifications of Lab Testing Kiln Small Rotary Kiln for Samples Calcination and Sintering

The Laboratory Testing Kiln Small Rotating Kiln takes care of example calcination and sintering in lab setups. This compact device fits small experiments and product screening. The kiln’s internal chamber procedures 200 mm in length and 50 mm in size. It accommodates sample evaluate to 100 grams. The maximum operating temperature gets to 1200 ° C. Home heating happens through silicon carbide aspects for uniform heat circulation. The rotary device operates on a variable-speed electric motor. Turning rates change in between 1 and 10 RPM. This makes certain specific control over product exposure to heat. The kiln body utilizes stainless-steel for sturdiness. Insulation layers integrate ceramic fiber and refractory bricks. This configuration lessens warm loss and improves power effectiveness. Temperature regulation counts on a PID controller. Precision remains within ± 5 ° C of the setpoint. An electronic display shows real-time temperature level and turning rate. The kiln sustains programmable heating contours. Users can set ramp rates and hold times for customized cycles. Gas inlet ports enable inert or responsive environments. This feature aids procedures needing regulated settings. The unit operates on 220V or 110V power. Power demands depend upon local criteria. Security features include over-temperature defense and automatic shutdown. A cooling down fan avoids outside casing getting too hot. The kiln incorporates with data-logging software. Experimental criteria and results export for analysis. Applications cover products research study, porcelains, metallurgy, and chemistry. It refines powders, pellets, or tiny strong examples. Maintenance entails regular cleansing of the chamber and examining burner. Substitute components like thermocouples and seals are commonly offered. Technical support provides setup advice and troubleshooting. The kiln ships with a 1 year service warranty. Devices include crucibles, sample trays, and gas flow regulators. Custom setups satisfy details experimental requirements.

(Lab Testing Kiln Small Rotary Kiln for Samples Calcination and Sintering)

Applications of Lab Testing Kiln Small Rotary Kiln for Samples Calcination and Sintering

The laboratory testing kiln is a little rotating kiln made for calcination and sintering of samples in research study and industrial setups. It takes care of high-temperature procedures needed to prepare materials for evaluation or production. The portable dimension makes it ideal for laboratories with limited space. It functions well for evaluating tiny sets without giving up efficiency.

Calcination entails home heating compounds to remove volatile elements or decay materials. The rotary style guarantees even warmth distribution. This procedure is common in products scientific research, chemistry, and porcelains. Researchers utilize it to study phase adjustments, cleanse compounds, or develop oxides. The kiln’s adjustable temperature settings sustain exact control. This precision is vital for regular outcomes.

Sintering uses heat to bond bits without melting them completely. The kiln’s rotating chamber maintains samples moving. This prevents uneven clumping. Industries like metallurgy and advanced products depend on sintering to produce durable parts. The kiln’s quick cooling and heating features save time during experiments. Customers can test various sintering conditions efficiently.

The kiln runs at temperature levels as much as 1200 ° C. It suits products like ores, stimulants, porcelains, and steels. The burner are corrosion-resistant. They deal with hostile chemical environments. The turning rate is flexible. This allows individuals maximize processing for various example types.

Security features include overheat protection and automated closure. The insulated exterior remains amazing during operation. This reduces accident risks. The control board is simple. Operators set criteria rapidly. Upkeep is very little. The layout concentrates on toughness and integrity.

Industries like mining, building and construction, and pharmaceuticals utilize the kiln for quality assurance. Universities and R&D facilities apply it for material advancement. Customizable programs adjust to particular job needs. The kiln refines examples varying from powders to small pellets.

Building and construction makes use of top-quality alloys. These withstand thermal stress. The chamber lining stands up to wear. Users replace components quickly. Technical support guarantees troubleshooting is uncomplicated. The kiln incorporates with information logging systems. Real-time tracking tracks temperature and rotation.

Energy effectiveness reduces running prices. The kiln takes in much less power contrasted to larger versions. Its portability allows relocation between labs. Training requirements are minimal. Most users run it after a quick orientation.

Company Introduction

Established in 2001, plant Machinery Equipment Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of Lab Testing Kiln Small Rotary Kiln for Samples Calcination and Sintering

Lab Testing Kiln Small Rotary Kiln for Samples Calcination and Sintering FAQs

What is the main use of this kiln?
This kiln processes small material samples through calcination and sintering. Calcination removes volatile substances or changes material structure using heat. Sintering bonds particles at high temperatures without melting them. The rotary design ensures even heat distribution for consistent results.

What temperature range does it cover?
The kiln operates between 600°C and 1400°C. This range suits most lab-scale calcination and sintering tasks. The temperature is adjustable in small increments. Precise control helps meet specific testing requirements.

What sample size can it handle?
The chamber accommodates samples up to 2 liters in volume. Smaller batches work best for uniform heating. The rotary system continuously rotates samples during heating. This prevents hotspots and improves process reliability.

How is loading and unloading done?
Samples are placed in heat-resistant containers or crucibles. These containers go into the kiln’s drum via a front-loading door. After processing, the drum cools gradually. Safety gloves and tools are used to remove samples once temperatures drop.

What safety features are included?
The kiln has overheating alarms and automatic shutoffs. Insulated exteriors reduce surface heat during operation. A ventilation port connects to exhaust systems to remove fumes. Emergency stop buttons are installed for immediate shutdowns. Regular maintenance checks ensure safety components function properly.

How often does it need maintenance?
Clean the chamber after each use to avoid residue buildup. Inspect heating elements monthly for wear or damage. Lubricate rotating parts every 100 hours of operation. Replace thermal insulation if cracks or gaps appear. Follow the manual’s guidelines for specific maintenance schedules.

(Lab Testing Kiln Small Rotary Kiln for Samples Calcination and Sintering)