Factory Hongxing Mini 180TPD rotary kiln for calcining cement clinker lean iron ore nickel and aluminum plant with good

Introduction of Factory Hongxing Mini 180TPD rotary kiln for calcining cement clinker lean iron ore nickel and aluminum plant with good

A rotary kiln is a kind of industrial equipment used for material heating and processing, which is widely used in cement, metallurgy, chemical industry, etc. Factory Hongxing Mini 180TPD rotary kiln for calcining cement clinker lean iron ore nickel and aluminum plant with good refers to various parts and components which are necessary for maintaining and repairing the normal operation of the rotary kiln, such as cylinder, baffle wheel, pallet, sealing device and so on.

Features and advantages of Factory Hongxing Mini 180TPD rotary kiln for calcining cement clinker lean iron ore nickel and aluminum plant with good

High-temperature resistance: Due to the extremely high temperature of the working environment of the rotary kiln, the spare parts are usually made of refractory materials or special alloys to ensure that they can work stably under high temperatures.

High abrasion resistance: Long time material friction and chemical erosion require spare parts to have excellent abrasion resistance to prolong service life.

High structural strength: in order to withstand heavy loads and the pressure of continuous operation, the design of spare parts will place special emphasis on structural strength and reliability.

Easy to install and maintain: Considering the need for frequent replacement, many spare parts are designed to be simpler and easier for quick installation and maintenance.

Strong adaptability: different industries have different needs for rotary kilns, so spare parts need to have good versatility and adaptability to meet diverse application conditions.

(Factory Hongxing Mini 180TPD rotary kiln for calcining cement clinker lean iron ore nickel and aluminum plant with good )

Specifications of Factory Hongxing Mini 180TPD rotary kiln for calcining cement clinker lean iron ore nickel and aluminum plant with good

The Factory Hongxing Mini 180TPD Rotating Kiln is engineered for calcining cement clinker, lean iron ore, nickel laterite, and bauxite in little to medium-scale plants. This portable, high-efficiency kiln incorporates durability with sophisticated thermal innovation, making it excellent for diverse mineral handling applications. Its robust style features a round body measuring 2.5 meters in size and 40 meters in length, created from high-grade refractory blocks and heat-resistant steel alloys to withstand extreme temperatures as much as 1450 ° C. The kiln operates at a rotational speed of 0.5– 2.5 RPM, powered by a high-torque electric motor coupled with an accuracy gearbox for smooth, flexible procedure.

Home heating is accomplished by means of a multi-fuel burner system suitable with coal, gas, diesel, or biomass, guaranteeing flexibility and cost-efficiency. Indirect heating innovation improves thermal effectiveness, rising to 85%, while minimizing energy waste. A preheater chamber enhances warm healing from exhaust gases, lowering fuel usage. The integrated air conditioning system uses a rotating colder with optional air or water cooling to swiftly reduced item temperature levels post-calcination, protecting material quality.

Advanced automation using a PLC control system enables real-time tracking and adjustment of temperature level, turning speed, airflow, and stress, ensuring consistent outcome quality and functional safety and security. Sensors and alarm systems supply instant feedback to prevent discrepancies. The kiln’s emissions are taken care of with a cyclone separator and bag filter system, meeting worldwide environmental standards.

Applications include producing high-strength concrete clinker, upgrading lean iron ore concentrates, refining nickel laterite ores, and handling bauxite into alumina. Key advantages include its portable impact, low upkeep due to wear-resistant materials, and adaptability to differing feed materials. The kiln’s modular style permits fast setup and scalability. With an everyday output of 180 tonnes, it stabilizes efficiency and cost, making it a useful service for procedures prioritizing efficiency, sustainability, and flexibility in mineral processing.

(Factory Hongxing Mini 180TPD rotary kiln for calcining cement clinker lean iron ore nickel and aluminum plant with good )

Applications of Factory Hongxing Mini 180TPD rotary kiln for calcining cement clinker lean iron ore nickel and aluminum plant with good

The Hongxing Mini 180TPD rotating kiln is a functional and reliable service made for high-temperature calcination processes throughout several industries. Its compact design and robust building make it suitable for little to medium-scale procedures, providing dependability and adaptability for applications such as cement clinker production, lean iron ore processing, nickel ore calcination, and light weight aluminum plant procedures.

In cement production, the rotary kiln excels in transforming resources like sedimentary rock and clay right into high-quality cement clinker. The kiln’s uniform warm circulation and specific temperature level control (up to 1450 ° C) guarantee ideal clinker development, enhancing the strength and durability of the last concrete item. Its energy-efficient layout reduces gas intake, decreasing functional prices while preserving environmental conformity via advanced emission control systems.

For lean iron ore processing, the kiln upgrades low-grade ores by removing impurities and wetness via calcination. This process enhances ore reducibility, making it suitable for downstream iron-making processes like blast furnaces or direct decrease. The kiln’s capability to handle varying feed dimensions and compositions makes certain consistent output, even with challenging ore grades.

In nickel laterite processing, the Hongxing Mini 180TPD kiln efficiently removes chemically bound water and unstable components from ore, preparing it for smelting or hydrometallurgical removal. The kiln’s corrosion-resistant materials and adjustable rotational speed suit the unpleasant nature of nickel ores, expanding equipment lifespan and decreasing maintenance.

Alumina calcination in aluminum production gain from the kiln’s high thermal efficiency, which drives off moisture and converts gibbsite to reactive alumina. This action is important for creating the feedstock required for electrolytic aluminum refining. The kiln’s automated control system guarantees specific temperature accounts, enhancing product quality and process repeatability.

Built for resilience, the Hongxing rotary kiln features refractory-lined steel building, personalized length-to-diameter ratios, and compatibility with multiple gas types (coal, gas, biomass). Its modular style enables fast installment and scalability, satisfying progressing production requirements. With low functional expenses, minimal downtime, and versatility to diverse materials, the Hongxing Mini 180TPD rotating kiln is an affordable, sustainable choice for sectors seeking effective thermal handling solutions.

Company Introduction

Established in 2001, plant Machinery Equipment Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of Factory Hongxing Mini 180TPD rotary kiln for calcining cement clinker lean iron ore nickel and aluminum plant with good

The Factory Hongxing Mini 180TPD Rotary Kiln is designed for calcining cement clinker, lean iron ore, nickel laterite, and aluminum plant materials. Below are the top five FAQs about this versatile industrial solution:

**1. What are the primary applications of the Mini 180TPD rotary kiln?**
This kiln is engineered for multiple calcination processes, including cement clinker production, lean iron ore reduction, nickel laterite processing, and aluminum hydroxide calcination. Its compact design suits small to medium-scale plants, offering flexibility across industries like construction, metallurgy, and chemical manufacturing.

**2. What is the production capacity and energy efficiency?**
With a capacity of 180 tonnes per day (TPD), the kiln balances output and energy consumption. It integrates advanced heat recovery systems and optimized fuel combustion, reducing energy costs by up to 20% compared to conventional models. The kiln supports coal, gas, or biomass fuels, adapting to regional energy availability.

**3. How does the design ensure operational efficiency and durability?**
The kiln features a robust steel shell lined with high-grade refractory materials to withstand extreme temperatures (up to 1450°C). Its precision-engineered rotation mechanism ensures uniform material heating and minimal heat loss. Automated control systems monitor temperature, airflow, and rotation speed, enhancing process stability and product consistency.

**4. What maintenance and technical support are provided?**
Hongxing offers comprehensive support, including routine maintenance guidelines, spare parts supply, and 24/7 technical assistance. The kiln’s modular design simplifies component replacement, minimizing downtime. Annual inspections and refractory lining checks are recommended to ensure longevity.

**5. Can the kiln be customized for specific plant requirements?**
Yes. Factory Hongxing provides tailored solutions, such as adjusting kiln length/diameter, temperature zones, or automation levels. Custom configurations accommodate unique raw material properties, emission standards, or space constraints. Clients can also opt for additional features like waste heat recovery or emission control systems.

Ideal for cost-conscious operations, the Mini 180TPD rotary kiln combines versatility, energy savings, and low maintenance, making it a reliable choice for diverse calcination needs.

(Factory Hongxing Mini 180TPD rotary kiln for calcining cement clinker lean iron ore nickel and aluminum plant with good )