Clay Aggregate Production Line Ceramic Pelletizer LECA Rotary Kiln Factory Direct

Introduction of Clay Aggregate Production Line Ceramic Pelletizer LECA Rotary Kiln Factory Direct

A rotary kiln is a kind of industrial equipment used for material heating and processing, which is widely used in cement, metallurgy, chemical industry, etc. Clay Aggregate Production Line Ceramic Pelletizer LECA Rotary Kiln Factory Direct refers to various parts and components which are necessary for maintaining and repairing the normal operation of the rotary kiln, such as cylinder, baffle wheel, pallet, sealing device and so on.

Features and advantages of Clay Aggregate Production Line Ceramic Pelletizer LECA Rotary Kiln Factory Direct

High-temperature resistance: Due to the extremely high temperature of the working environment of the rotary kiln, the spare parts are usually made of refractory materials or special alloys to ensure that they can work stably under high temperatures.

High abrasion resistance: Long time material friction and chemical erosion require spare parts to have excellent abrasion resistance to prolong service life.

High structural strength: in order to withstand heavy loads and the pressure of continuous operation, the design of spare parts will place special emphasis on structural strength and reliability.

Easy to install and maintain: Considering the need for frequent replacement, many spare parts are designed to be simpler and easier for quick installation and maintenance.

Strong adaptability: different industries have different needs for rotary kilns, so spare parts need to have good versatility and adaptability to meet diverse application conditions.

(Clay Aggregate Production Line Ceramic Pelletizer LECA Rotary Kiln Factory Direct )

Specifications of Clay Aggregate Production Line Ceramic Pelletizer LECA Rotary Kiln Factory Direct

The Clay Accumulation Assembly Line Ceramic Pelletizer LECA Rotating Kiln Factory Direct is made for producing lightweight expanded clay aggregate (LECA). The production line refines raw clay into sturdy ceramic pellets utilized in construction, cultivation, and insulation. The system includes clay prep work, pelletizing, drying out, sintering, and cooling phases. Each element ensures high performance and constant item high quality.

Raw clay is first crushed and evaluated to get rid of impurities. The cleaned up clay is mixed with water to develop an uniform slurry. This mix is fed into a pelletizer. The pelletizer forms the clay right into small spherical pellets. The pellets are then dried in a preheater to minimize moisture material. This action prevents fracturing throughout high-temperature processing.

The dried out pellets go into the rotary kiln. The kiln runs at controlled temperature levels between 1100 ° C and 1300 ° C. The revolving design guarantees also warm circulation. The clay broadens as gases create inside the pellets. This develops a permeable framework, making the final product lightweight and protecting. The kiln’s layout allows flexible temperature level areas. This versatility supports various clay kinds and pellet sizes.

After sintering, the broadened pellets transfer to a cooler. The cooler swiftly minimizes their temperature. This supports the product and protects against contortion. The cooled down pellets are arranged by dimension making use of vibrating screens. Oversized or undersized pellets are recycled into the procedure. The completed LECA pellets are stored or packed for shipping.

The production line uses automation for specific control. Sensors monitor temperature, turning speed, and product flow. Operators adjust settings by means of a central control board. The system lessens power usage. It sustains natural gas, coal, or biomass gas. This flexibility decreases functional prices.

The ceramic pelletizer features a durable steel framework. It stands up to wear from constant procedure. The rotating kiln’s refractory lining handles high heat. Normal maintenance guarantees lengthy life span. The factory-direct version cuts middleman prices. It offers dependable performance for massive LECA manufacturing.

The line generates pellets with diameters from 5mm to 25mm. Mass density ranges from 300kg/m Four to 800kg/m five. Compressive toughness exceeds 2MPa. The pellets are fire-resistant and frost-resistant. They offer exceptional thermal and acoustic insulation. Applications consist of lightweight concrete, hydroponic substrates, and water drainage systems.

The equipment fulfills worldwide safety and security and ecological criteria. Dust enthusiasts and exhaust filters decrease air pollution. Sound degrees stay listed below industry limitations. The portable format saves factory area. Installment and training solutions are available. Technical assistance ensures smooth operation.

(Clay Aggregate Production Line Ceramic Pelletizer LECA Rotary Kiln Factory Direct )

Applications of Clay Aggregate Production Line Ceramic Pelletizer LECA Rotary Kiln Factory Direct

The clay accumulation production line plays a key duty in manufacturing lightweight expanded clay aggregate (LECA). This material is extensively used in building and construction, farming, and ecological jobs. The ceramic pelletizer types raw clay into consistent pellets. These pellets are after that fed into the LECA rotary kiln for high-temperature handling. The kiln increases the clay, creating porous, long lasting pellets suitable for insulation, lightweight concrete, and hydroponic systems.

The production line streamlines large LECA production. It incorporates crushing, mixing, pelletizing, drying out, and sintering procedures. The ceramic pelletizer ensures consistent pellet shapes and size. This consistency enhances item quality. The rotating kiln utilizes controlled heating to broaden clay without melting it. The outcome is lightweight, solid accumulations with superb thermal and soundproofing homes.

Factories using this equipment take advantage of direct access to innovative technology. This reduces prices and improves efficiency. The rotary kiln operates continually, supporting high-volume output. It collaborates with different clay kinds, making it adaptable to regional product availability. The pelletizer’s flexible settings enable modification for different project needs.

Applications of LECA include lightweight concrete for developing tasks. It reduces architectural weight while preserving toughness. In agriculture, LECA enhances dirt water drainage and aeration. It serves as a growing tool in hydroponics. Environmental usages consist of water filtration and landfill drain layers. The product’s recyclability supports lasting building practices.

Factory-direct setups get rid of middlemen, cutting devices and functional expenses. Customers get customized remedies for details production objectives. The equipment’s robust design makes certain lasting integrity. Very little upkeep lowers downtime. Automated controls optimize energy use, lowering functional expenses.

The ceramic pelletizer and rotating kiln develop the core of LECA production. Their assimilation enhances manufacturing. This efficiency satisfies growing demand for environment-friendly construction products. Industries globally count on these systems for premium accumulations. The modern technology supports technology in green building and resource-efficient methods.

Company Introduction

Established in 2001, plant Machinery Equipment Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of Clay Aggregate Production Line Ceramic Pelletizer LECA Rotary Kiln Factory Direct

What is a clay aggregate production line? A clay aggregate production line makes lightweight expanded clay pellets. Machines process raw clay into small pellets. Heat in a rotary kiln expands them. The result is strong, porous ceramic pellets used in construction and gardening. This line includes crushers, mixers, pelletizers, kilns, and coolers.

How does the ceramic pelletizer work? The ceramic pelletizer shapes clay into uniform pellets. Crushed clay mixes with water to form a sticky paste. The machine rolls the paste into small balls. These balls enter the rotary kiln for heating. High temperatures harden the pellets. The process ensures even size and strength.

What is LECA? LECA stands for lightweight expanded clay aggregate. It is made by heating clay in a rotary kiln. The heat causes the clay to expand. The final product is lightweight, durable, and insulating. LECA replaces gravel in concrete. It also helps with drainage in gardening.

Why choose a factory-direct rotary kiln? Factory-direct rotary kilns cut costs. Buyers skip middlemen. This means lower prices and direct support. Factories customize kilns for specific materials and outputs. Maintenance advice comes straight from experts. Delivery times are shorter.

What maintenance does the production line need? Regular checks keep machines running. Operators must clean pelletizers to prevent blockages. Kiln burners need cleaning for efficient heating. Belts and motors require lubrication. Inspect heat-resistant linings monthly. Factories provide spare parts and troubleshooting guides.

How eco-friendly is the production process? Modern lines reduce waste. Dust collection systems trap particles. Kilns reuse heat to save energy. Clay is natural and non-toxic. Burnt pellets last decades. Leftover materials get recycled. This minimizes environmental harm.

(Clay Aggregate Production Line Ceramic Pelletizer LECA Rotary Kiln Factory Direct )