Factory Single Drum Rotary Dryer for Drying Lime Sludge /Wet Sand /Wood Chip Dryer

Introduction to Factory Single Drum Rotary Dryer for Drying Lime Sludge /Wet Sand /Wood Chip Dryer

Factory Single Drum Rotary Dryer for Drying Lime Sludge /Wet Sand /Wood Chip Dryer is for repairing, replacing or upgrading worn, damaged or deteriorated parts in drying equipment. These spare parts can include heating elements, drums, belts, fans, temperature and humidity controls, etc., to ensure that the dryer will run efficiently and consistently.

Advantages and features of Factory Single Drum Rotary Dryer for Drying Lime Sludge /Wet Sand /Wood Chip Dryer

High-quality materials: manufactured using durable and heat-resistant materials to ensure long life and high reliability.

Precise Fit: Precisely designed for specific models of dryers to ensure easy installation and perfect fit.

Rapid Response: Provide fast spare parts supply service to reduce downtime and improve production efficiency.

Technical Support: Equipped with a professional technical support team to provide installation guidance and troubleshooting assistance.

Cost-effectiveness: Reduce long-term operating costs by extending the service life of the equipment.

(Factory Single Drum Rotary Dryer for Drying Lime Sludge /Wet Sand /Wood Chip Dryer)

Specifications of Factory Single Drum Rotary Dryer for Drying Lime Sludge /Wet Sand /Wood Chip Dryer

The Manufacturing Facility Single Drum Rotary Dryer is created for effective drying of materials such as lime sludge, wet sand, and timber chips, providing robust efficiency in industrial applications. The dryer includes a huge revolving drum built from high-grade stainless-steel or carbon steel with anti-corrosion coverings, guaranteeing longevity under high-temperature and unpleasant conditions. Drum measurements are customizable, with basic sizes varying from 1.5 to 3.5 meters in size and 8 to 25 meters in length to accommodate varying production capacities. The system runs at temperature levels between 100 ° C and 600 ° C, flexible based on material needs, with thermal efficiency improved by heat recuperation systems to reduce power usage. Heating resources consist of gas, oil, biomass, or heavy steam, giving versatility for various operational setups. The clothes dryer lowers wetness material from 40-60% to as reduced as 5-15%, depending on product type and initial problems. For lime sludge, the system stops clumping with specialized internal lifters, while wet sand is equally dried utilizing flighted drum design for optimal product turn over. Timber chips are refined with controlled air movement to stop burning threats. The clothes dryer’s rotation rate is flexible (3-8 RPM) to control retention time, ensuring comprehensive drying out without overexposure. Motor power varies from 15 kW to 75 kW, relying on drum size and load ability, with manufacturing throughputs of 1-10 heaps per hour. Safety functions include temperature level sensing units, fire reductions systems, and explosion-proof alternatives for volatile products. Exhausts are taken care of via integrated dirt enthusiasts or cyclones, satisfying environmental standards. Upkeep is simplified with easy-access assessment ports and wear-resistant linings. The dryer is compatible with automation systems for real-time monitoring of wetness degrees, temperature, and air flow. Installment needs a secure foundation and connection to utilities, with optional modular layouts for easier arrangement. Ideal for sectors such as building and construction, wastewater treatment, and biomass processing, this rotary clothes dryer incorporates reliability, power performance, and adaptability to diverse drying requirements. Service warranty and technical support are provided, consisting of extra parts for blades, bearings, and seals.

(Factory Single Drum Rotary Dryer for Drying Lime Sludge /Wet Sand /Wood Chip Dryer)

Applications of Factory Single Drum Rotary Dryer for Drying Lime Sludge /Wet Sand /Wood Chip Dryer

The Factory Single Drum Rotating Dryer is a functional and effective industrial drying out remedy made to manage high-moisture materials such as lime sludge, damp sand, and timber chips. Its durable building and advanced thermal efficiency make it ideal for industries requiring regular, large-scale drying out operations.

** Lime Sludge Drying Out **: Lime sludge, a result of water treatment plants, paper mills, and chemical markets, often includes as much as 50-60% dampness. The rotating dryer reduces wetness to workable levels (listed below 10%), changing it into a lightweight, stable product for reuse or disposal. This procedure reduces garbage dump prices, supports ecological conformity, and makes it possible for repurposing in agriculture or building and construction as a soil conditioner or raw material. The clothes dryer’s indirect or direct heating systems make certain uniform drying out without endangering the product’s chemical properties.

** Wet Sand Drying **: In building, shops, and glass production, damp sand has to be dried to ensure optimal performance in concrete mixing, casting molds, or production processes. The rotary dryer efficiently removes surface and inherent dampness using controlled temperature levels and airflow. Its rotating drum design avoids clumping, making certain free-flowing, evenly dried sand. This improves item quality, reduces handling time, and sustains high-volume result for markets reliant on accurate dampness requirements.

** Timber Chip Drying **: For biomass power manufacturing, timber chips require low moisture content (10-15%) to maximize combustion performance. The rotary dryer swiftly refines bulk amounts of timber chips, making use of hot air to vaporize moisture while decreasing thermal destruction. The dried chips are perfect for pellet manufacturing, boiler gas, or composite board manufacturing. The system’s flexible rate and temperature level setups accommodate differing feedstock sizes and dampness degrees, guaranteeing adaptability across forestry and bioenergy industries.

** Trick Advantages **:.
– ** High Thermal Effectiveness **: Optimized heat exchange minimizes power usage.
– ** Longevity **: Abrasion-resistant products withstand severe operating conditions.
– ** Scalability **: Suitable for small batches or continual industrial procedures.
– ** Low Upkeep **: Straightforward layout reduces downtime and functional prices.

By integrating a Factory Single Drum Rotating Dryer, sectors attain cost-effective moisture decrease, enhanced product handling, and lasting waste monitoring. Its flexibility across materials and sectors makes it a foundation of modern-day commercial drying out solutions.

Company Introduction

Established in 2001, plant Machinery Equipment Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of Factory Single Drum Rotary Dryer for Drying Lime Sludge /Wet Sand /Wood Chip Dryer

**What is a Factory Single Drum Rotary Dryer?**
A Factory Single Drum Rotary Dryer is an industrial drying system designed to reduce moisture content in bulk materials like lime sludge, wet sand, or wood chips. It consists of a large rotating drum that tumbles materials while exposing them to heat, ensuring uniform drying. The drum’s design allows for continuous operation, making it ideal for high-volume processing in industries such as construction, agriculture, and wastewater treatment.

**Why use a rotary dryer for lime sludge, wet sand, or wood chips?**
These materials often have high moisture levels that hinder storage, transport, or further processing. A single drum rotary dryer efficiently removes moisture through controlled heat and airflow, preventing clumping or degradation. For lime sludge, drying reduces disposal costs; for wet sand, it ensures optimal consistency for construction; and for wood chips, it improves combustion efficiency in biomass applications.

**How does the drying process work?**
Wet material is fed into the rotating drum, where it is lifted by internal fins and cascaded through a stream of hot air generated by a burner or external heat source. The tumbling action maximizes heat exposure, evaporating moisture. Exhaust gases carry away the vapor, leaving dried material to exit the drum’s discharge end. Temperature and rotation speed are adjustable to suit material properties.

**Is the dryer energy-efficient?**
Yes. Modern rotary dryers incorporate heat retention systems, insulation, and airflow optimization to minimize energy waste. Some models use indirect heating to avoid direct contact between materials and combustion gases, reducing fuel consumption. Additionally, recirculating exhaust heat or integrating biomass burners can further enhance efficiency.

**What maintenance is required?**
Routine checks include inspecting drum seals, bearings, and heating components for wear. Cleaning the drum interior and checking fin integrity prevents material buildup. High-quality dryers use abrasion-resistant materials to withstand harsh conditions. Maintenance frequency depends on usage intensity, but robust designs ensure long service life with minimal downtime.

(Factory Single Drum Rotary Dryer for Drying Lime Sludge /Wet Sand /Wood Chip Dryer)